Point of contact

Dr.-Ing. Carsten Möller

Tel.: +49 40 428 78 36 81

e-Mail: c.moeller(at)tuhh.de

Machinery

4-axis machining center Heller MC12
  • control:  GE Fanuc CNC 18iMB
  • work area (X,Y,Z,B): 
    560 mm, 560 mm, 510 mm, +-360°
  • max. feed rate:  50 m/min
  • spindle:
         - revolutions:  45 - 12.000 1/min
         - slot:  HSK-A 63
         - power: 26 kW
         - max. torque:  83 Nm
  • pallets changer
5-axis milling machine FOOKE ENDURA 711LINEAR
  • control:  Siemens Sinumerik 840D sl
  • work area (X, Y, Z, A, C):
    1.500 mm, 2.000 mm, 1.200 mm, +-110°, +-275°
  • max. feed rate (X, Y, Z):
    65 m/min, 65 m/min, 65 m/min
  • spindle:
         - max. revolutions:  24.000 1/min
         - slot:  HSK 63 A
         - power:  34 kW
         - max. torque:  40 Nm
5-axis maching center Reichenbacher VISION II Sprint
  • control:  Siemens Sinumerik 840 Di
  • work area (X, Y, Z, B, C):
    6.140 mm, 1.600 mm, 480 mm, +-180°, +-360°
  • max. feed rate (X, Y, Z, B, C):
    60 m/min, 60 m/min, 20 m/min, 90 °/s, 90 °/s
  • spindle:
         - revolutions:  500 - 24.000 1/min
         - slot:  HSK-F 63
         - power:  24 kW
         - max. torque:  32 Nm
  • suction for fiber-reinforced materials:
    ca. 13.600 m³/h air flow
  • flexible vacuum installation
Industrial robot ABB IR 6660-205 in Schleicher machining center
  • control:  ABB IRC5
  • range:  1,93 m
  • handling capacity:  205 kg
  • spindle:
         - revolutions:  max. 36.000 1/min
         - slot:  HSK-E 40
         - power:  12 kW
  • process cell with suction
  • absolute calibrated
  • complete CAD/CAM chain with virtual machine in Robotmaster and Robotstudio
HSC machining center Röders RFM600
  • control:  Röders RMS 6
  • work area (X,Y,Z):
    600 mm,  450 mm,  300 mm
  • max. feed rate:  30 m/min
  • spindle:
         - revolutions:  3000 – 42.000 1/min
         - slot:  HSK-E 40
         - power: 14 kW
         - max. torque:  4,45 Nm
  • enclosed working room with suction
Universal milling machine Deckel FP3A
  • control:  Grundig Dialog 11
  • work area (X,Y,Z):  400 mm, 400 mm, 340 mm
  • spindel:
         - revolutions:  40 - 4.000 1/min manual gearbox
         - slot:  SK 40
  • convertible to high speed spindle:
         - revolutions:  3.000 – 30.000 1/min
CNC-lathe Gildemeister Max Müller MD5S
  • control:  Siemens Sinumerik 840 D
  • work area:
         - max. diameter: 595 mm
         - max. peak width:  1.000 mm
         - max. rotary length:  1.050 mm
  • max. feed rate:  5 m/min
  • spindle:
         - revolutions:  20 - 4.000 1/min (2-stufig)
         - slot:  VDI 3425
         - power:  30kW
  • 12-fold revolver plate
CNC-vertical turning machine EMAG VLC-100
  • control: Siemens Sinumerik 840D sl
  • work area:
         - max. workpiece diameter: 100 mm
         - max. workpiece length: 150 mm
  • max. feed rate:
         - X: 60 m/min
         - Y, Z: 30 m/min
  • spindle:
         - max. revolutions: 6.000 min-1
         - power (40% ED): 19,5 kW
         - torque (40% ED): 75 Nm
         - slot:BMT55
  • radial revolver for driven tools
         - stations: 12
         - max. revolutions: 6.000min-1
         - torque (30% ED): 27 Nm
Lathe Heidenreich & Harbeck Hamburg 430 (VDF)
  • Work Area:
         - max. Diameter above the Bed: 430 mm
         - max. Diameter above the Support: 235 mm
         - max. Rotary Length:  1000 mm
  • Spindle:  11kW,  24 - 2.500 1/min
Flat grinding machine Blohm HFS204
  • work area:
         - working plate:  760 mm x 200 mm
         - largest sanding length:  450 mm
  • table feed:  0,5 - 30 m/min
  • grinding spindle:
         - revolutions:  2.800 1/min
         - power:  2,2 kW

Metrology *

Microscopy, Photo and Filming Technology
  • 3D micro coordinate system Alicona InfiniteFocus
  • light microscope Olympus BX51M
  • scanning electron microscope Zeiss Leo 1530
  • binocular microscope Olympus SZX10
  • high speed camera Optronis CamRecord 5000
Videometry and Calibration
  • laser-radar with accessories
  • diverse Leica laser-tracker with accessories
  • Leica T-MAC (tracker-machine control sensor)
  • Aicon 3D- measuring system with accessories
  • self-developed high-precision videometrical 3D/6D measuring systems
  • self-developed high-precision light sections sensors
  • self-developed structered lighting systems
  • precision light-plane-projector
  • self-developed calibration phantom for videometric measuring systems
  • self-developed 6D-tool compensation-laser-tracker-measuring for robot-precision-milling systems
  • self-developed 6D-tool compensation-videometry-measurement aids for robot-precision-milling systems
  • self-developed mechanical HSK-interface for inclusion of external machine led videometrical sensoring systems
Force and Torque Metrology
  • 2-components dynamometer Kistler Typ 9271A
  • 3-components dynamometer (sealed) Kistler Typ 9257B
  • 3-components dynamometer (unsealed) Kistler Typ 9257A
  • 3-components dynamometer (CompacDyn) Kistler Typ 9254
  • 4-components dynamometer Kistler Typ 9272
  • rotary 2-components dynamometer Kistler Typ 9125A
  • rotary 4-components dynamometer Kistler Typ 9123C
  • multi component-measuring platform Kistler Typ 9281B
  • quartz crystal - force sensor Kistler SlimLine Sensor (SLS) Typ 9133B21
Distance, Acceleration and Oscillation Metrology
  • Eddy Current - position sensor-system MicroEpsilon EddyNCDT 3300
  • piezoelectric extension sensor Kistler Typ 9233AA1
  • acceleration sensor Dytran 3053B2
  • quartz-acceleration sensor Kistler Typ 8005
  • quartz-acceleration sensor Kistler Typ 8044
Surface Metrology
  • surface profiler Mahr XR 20 / GD 120
  • scratch tester CSM Revetest
Temperature Metrology
  • 2-color-pyrometer en2Aix Fire-3
  • radiation pyrometer Heitronics KT19
  • radiation pyrometer optris CT 3M
  • thermal element system Newport Electronics Infinity
Additional Metrology
  • circularity measuring instrument Mitutoyo RE-1
  • tool preselection Zoller V600
  • tool preselection MAPAL MN 520
  • PI Piezo- fine adjustment device P-915K004

* functions partly as central facility of the TU or in research association

Other Equipment

  • 10t - indoor crane
  • inductive shrinking unit HAIMER Power Clamp Economic Plus NG
  • Schunk Tribos SVP-2 polygon clamping system
  • Gimlet test station
  • mobile vacuum pump with diverse clamping systems

Software *

  • AdvantEdge
  • ANSYS
  • Autodesk Inventor
  • Creo/ProENGINEER
  • DIAdem
  • LabVIEW
  • MasterCAM mit Robotmaster
  • Matlab - Simulink
  • Minitab
  • Robotstudio

* partially University licences

Algorithms, Modules, Classes

  • camera model-class (geometrical and videometrical camera model)
  • list based kinematic robot model class (modification of kinematic chains, forward- and inverse transformation)
  • on numerical rank defects and sensitivity of the parameters oriented hierarchical optimizer-class for vector graphics with   referred graphic, metric and (technical) restriction (Algorithm of evolution, Powel-procedure, Gradients-procedure,...)
  • videometrical algorithms
  • algorithms for pose measurement from position data and some graphic primitives (also eligible for navigation)
  • algorithms for optimal sensorial identification of parametric geometrical CAD models (graphic primitives of the visual 3D-space; straights, planes, spheres, splines, free formed surfaces,..)
  • algorithm for numerical construction of full, minimal and robust parametrical models
  • algorithm for the quick numerical calculation of the Jacobian matrix of referred vector graphics
  • algorithms for error reproduction analysis of systematic and random errors of referred vector graphics (worst-case-analyses and covariance matrices)
  • precision-camera calibration-algorithms
  • precision-robots calibration-algorithms
  • referred template matrix and vector class (matrix and vector algebra, boolean operators, norm, Gaussian elimination, singular value decomposition, solving linear equations, generalized inverse, SVD-inverse, iterative inverse, fully pivotized Gaussian algorithm, I/O-Streams,...)
  • referred template image processing-class (derived from matrix class)
    • basic functions: get and view operators, histograms and statistics , equalization
    • co-­occurrence matrix, interface for image editing map
    • filtering procedure: Sobel-filter, median-filter, orthogonal-filter, wiener-filter, adaptive phase coherence measuring filter, signal-reconstruction procedure
    • boolean operators: threshold, binary expansion and contraction
    • subpixel algorithms: edge models, edge estimation
  • referred Template homogeneous matrix and vector class (derived from matrix class)
  • template fast inplace transform class
    • Fourier, Cosinus, Walsh und Hadamard
  • template generalized absolute value and phase term class
  • thread and thread synchronisation classes