Technical Equipment
Machinery
4-axis machining center Heller MC12
- control: GE Fanuc CNC 18iMB
- work area (X,Y,Z,B):
560 mm, 560 mm, 510 mm, +-360° - max. feed rate: 50 m/min
- spindle:
- revolutions: 45 - 12.000 1/min
- slot: HSK-A 63
- power: 26 kW
- max. torque: 83 Nm - pallets changer
5-axis milling machine FOOKE ENDURA 711LINEAR
- control: Siemens Sinumerik 840D sl
- work area (X, Y, Z, A, C):
1.500 mm, 2.000 mm, 1.200 mm, +-110°, +-275° - max. feed rate (X, Y, Z):
65 m/min, 65 m/min, 65 m/min - spindle:
- max. revolutions: 24.000 1/min
- slot: HSK 63 A
- power: 34 kW
- max. torque: 40 Nm
5-axis maching center Reichenbacher VISION II Sprint
- control: Siemens Sinumerik 840 Di
- work area (X, Y, Z, B, C):
6.140 mm, 1.600 mm, 480 mm, +-180°, +-360° - max. feed rate (X, Y, Z, B, C):
60 m/min, 60 m/min, 20 m/min, 90 °/s, 90 °/s - spindle:
- revolutions: 500 - 24.000 1/min
- slot: HSK-F 63
- power: 24 kW
- max. torque: 32 Nm - suction for fiber-reinforced materials:
ca. 13.600 m³/h air flow - flexible vacuum installation
Industrial robot ABB IR 6660-205 in Schleicher machining center
- control: ABB IRC5
- range: 1,93 m
- handling capacity: 205 kg
- spindle:
- revolutions: max. 36.000 1/min
- slot: HSK-E 40
- power: 12 kW - process cell with suction
- absolute calibrated
- complete CAD/CAM chain with virtual machine in Robotmaster and Robotstudio
HSC machining center Röders RFM600
- control: Röders RMS 6
- work area (X,Y,Z):
600 mm, 450 mm, 300 mm - max. feed rate: 30 m/min
- spindle:
- revolutions: 3000 – 42.000 1/min
- slot: HSK-E 40
- power: 14 kW
- max. torque: 4,45 Nm - enclosed working room with suction
Universal milling machine Deckel FP3A
- control: Grundig Dialog 11
- work area (X,Y,Z): 400 mm, 400 mm, 340 mm
- spindel:
- revolutions: 40 - 4.000 1/min manual gearbox
- slot: SK 40 - convertible to high speed spindle:
- revolutions: 3.000 – 30.000 1/min
CNC-lathe Gildemeister Max Müller MD5S
- control: Siemens Sinumerik 840 D
- work area:
- max. diameter: 595 mm
- max. peak width: 1.000 mm
- max. rotary length: 1.050 mm - max. feed rate: 5 m/min
- spindle:
- revolutions: 20 - 4.000 1/min (2-stufig)
- slot: VDI 3425
- power: 30kW - 12-fold revolver plate
CNC-vertical turning machine EMAG VLC-100
- control: Siemens Sinumerik 840D sl
- work area:
- max. workpiece diameter: 100 mm
- max. workpiece length: 150 mm - max. feed rate:
- X: 60 m/min
- Y, Z: 30 m/min - spindle:
- max. revolutions: 6.000 min-1
- power (40% ED): 19,5 kW
- torque (40% ED): 75 Nm
- slot:BMT55 - radial revolver for driven tools
- stations: 12
- max. revolutions: 6.000min-1
- torque (30% ED): 27 Nm
Lathe Heidenreich & Harbeck Hamburg 430 (VDF)
- Work Area:
- max. Diameter above the Bed: 430 mm
- max. Diameter above the Support: 235 mm
- max. Rotary Length: 1000 mm - Spindle: 11kW, 24 - 2.500 1/min
Flat grinding machine Blohm HFS204
- work area:
- working plate: 760 mm x 200 mm
- largest sanding length: 450 mm - table feed: 0,5 - 30 m/min
- grinding spindle:
- revolutions: 2.800 1/min
- power: 2,2 kW
Metrology *
Microscopy, Photo and Filming Technology
- 3D micro coordinate system Alicona InfiniteFocus
- light microscope Olympus BX51M
- scanning electron microscope Zeiss Leo 1530
- binocular microscope Olympus SZX10
- high speed camera Optronis CamRecord 5000
Videometry and Calibration
- laser-radar with accessories
- diverse Leica laser-tracker with accessories
- Leica T-MAC (tracker-machine control sensor)
- Aicon 3D- measuring system with accessories
- self-developed high-precision videometrical 3D/6D measuring systems
- self-developed high-precision light sections sensors
- self-developed structered lighting systems
- precision light-plane-projector
- self-developed calibration phantom for videometric measuring systems
- self-developed 6D-tool compensation-laser-tracker-measuring for robot-precision-milling systems
- self-developed 6D-tool compensation-videometry-measurement aids for robot-precision-milling systems
- self-developed mechanical HSK-interface for inclusion of external machine led videometrical sensoring systems
Force and Torque Metrology
- 2-components dynamometer Kistler Typ 9271A
- 3-components dynamometer (sealed) Kistler Typ 9257B
- 3-components dynamometer (unsealed) Kistler Typ 9257A
- 3-components dynamometer (CompacDyn) Kistler Typ 9254
- 4-components dynamometer Kistler Typ 9272
- rotary 2-components dynamometer Kistler Typ 9125A
- rotary 4-components dynamometer Kistler Typ 9123C
- multi component-measuring platform Kistler Typ 9281B
- quartz crystal - force sensor Kistler SlimLine Sensor (SLS) Typ 9133B21
Distance, Acceleration and Oscillation Metrology
- Eddy Current - position sensor-system MicroEpsilon EddyNCDT 3300
- piezoelectric extension sensor Kistler Typ 9233AA1
- acceleration sensor Dytran 3053B2
- quartz-acceleration sensor Kistler Typ 8005
- quartz-acceleration sensor Kistler Typ 8044
Surface Metrology
- surface profiler Mahr XR 20 / GD 120
- scratch tester CSM Revetest
Temperature Metrology
- 2-color-pyrometer en2Aix Fire-3
- radiation pyrometer Heitronics KT19
- radiation pyrometer optris CT 3M
- thermal element system Newport Electronics Infinity
Additional Metrology
- circularity measuring instrument Mitutoyo RE-1
- tool preselection Zoller V600
- tool preselection MAPAL MN 520
- PI Piezo- fine adjustment device P-915K004
* functions partly as central facility of the TU or in research association
Other Equipment
- 10t - indoor crane
- inductive shrinking unit HAIMER Power Clamp Economic Plus NG
- Schunk Tribos SVP-2 polygon clamping system
- Gimlet test station
- mobile vacuum pump with diverse clamping systems
Software *
- AdvantEdge
- ANSYS
- Autodesk Inventor
- Creo/ProENGINEER
- DIAdem
- LabVIEW
- MasterCAM mit Robotmaster
- Matlab - Simulink
- Minitab
- Robotstudio
* partially University licences
Algorithms, Modules, Classes
- camera model-class (geometrical and videometrical camera model)
- list based kinematic robot model class (modification of kinematic chains, forward- and inverse transformation)
- on numerical rank defects and sensitivity of the parameters oriented hierarchical optimizer-class for vector graphics with referred graphic, metric and (technical) restriction (Algorithm of evolution, Powel-procedure, Gradients-procedure,...)
- videometrical algorithms
- algorithms for pose measurement from position data and some graphic primitives (also eligible for navigation)
- algorithms for optimal sensorial identification of parametric geometrical CAD models (graphic primitives of the visual 3D-space; straights, planes, spheres, splines, free formed surfaces,..)
- algorithm for numerical construction of full, minimal and robust parametrical models
- algorithm for the quick numerical calculation of the Jacobian matrix of referred vector graphics
- algorithms for error reproduction analysis of systematic and random errors of referred vector graphics (worst-case-analyses and covariance matrices)
- precision-camera calibration-algorithms
- precision-robots calibration-algorithms
- referred template matrix and vector class (matrix and vector algebra, boolean operators, norm, Gaussian elimination, singular value decomposition, solving linear equations, generalized inverse, SVD-inverse, iterative inverse, fully pivotized Gaussian algorithm, I/O-Streams,...)
- referred template image processing-class (derived from matrix class)
- basic functions: get and view operators, histograms and statistics , equalization
- co-occurrence matrix, interface for image editing map
- filtering procedure: Sobel-filter, median-filter, orthogonal-filter, wiener-filter, adaptive phase coherence measuring filter, signal-reconstruction procedure
- boolean operators: threshold, binary expansion and contraction
- subpixel algorithms: edge models, edge estimation
- referred Template homogeneous matrix and vector class (derived from matrix class)
- template fast inplace transform class
- Fourier, Cosinus, Walsh und Hadamard
- template generalized absolute value and phase term class
- thread and thread synchronisation classes